According to the characteristics of interior decoration products and production batch size, fruit foam boxes have different configuration of corresponding production lines. Generally, they are divided into rotary molding foaming production lines and elliptical ring molding foaming production lines according to process requirements.
1. Rotary table molding foaming production line: This production line is mainly composed of a rotary turntable, a mold frame, a temperature control device and a foaming and conveying part. The rotation speed of the turntable is automatically adjusted according to the production cycle. According to different products, the mold frame has pneumatic type and hydraulic type, respectively adopting air bags and hydraulic mold clamping. Due to the small footprint and simple process layout, this type of production line is suitable for the production of high-volume and the same variety of products, such as the production of high-resilient car seats, cushions and headrests, steering wheels, instrument panels, bumpers, motorcycle seat cushions, etc. Craft products.
2. Molded foam production line in the form of an ellipse ring: the production line adopts an elliptical track layout, the mold frame runs continuously along the circular track, the production line is driven by a motor, the chain draws the mold frame to move, the line speed is automatically adjusted according to the production cycle, and the robot is used to drive the mixing head , Automatically identify the mold number movement track pouring. This type of production line has complex structure, advanced control and high degree of automation, and is mostly used for mass production of single-hardness and multi-hardness automobile seat cushions.
The production line of the fruit foam box can be equipped with a remote monitoring system according to the needs to perform real-time monitoring on the production site, and record the current operating status of the production line in order, and save the relevant process parameters such as foam temperature, pressure, component flow, raw material consumption, etc Output.